Ajinkya Technologies
SolutionsProductsAnkastraInsightsGCC IndiaAboutContact
Get Started
All Case Studies
Aluminium & Non-Ferrous

Gamified LMS reaching 71,000+ workers in 6 languages: with 4.2× module completion

A mobile-first gamified learning platform that turned an underused enterprise LMS into a workforce capability flywheel across 30+ plants.

Client: Tier-1 Indian aluminium major (Aditya Birla group)
22 January 2026
7 min read

Outcomes

71,200+

workers

Active users across plants

4.2×

engagement

Vs prior LMS

37%

reduction

In safety incidents post-refresh

₹2.1 Cr

saved

External training spend year 1

6

languages

Native localisation

The challenge

  • Existing enterprise LMS had < 14% monthly active users among shop-floor workforce.
  • Compliance training (safety, quality, SOP refresh) was tracked on paper.
  • Content was English-only — unusable for the majority of front-line workers.
  • ₹5–7 crore annual external training spend with poor measurable outcomes.

What we built

  • Mobile-first PWA running on personal phones — no shared kiosks.
  • SCORM 2004 + xAPI compliant content engine with offline support.
  • Localisation in 6 Indian languages (Hindi, Marathi, Tamil, Telugu, Bengali, Gujarati).
  • Gamification: streaks, badges, shift-wise leaderboards, supervisor-recognised achievements.
  • Skill-matrix linkage to role progression and pay-band eligibility.

Why their old LMS was failing

A globally licensed LMS, fully configured, fully integrated to HR systems — and almost completely ignored by the shop floor. The reasons were structural, not technical: English-only content, classroom-DNA module length (30–60 minutes), and a shared-kiosk model that operators avoided like a queue.

What we built

A mobile-first PWA that lived on the worker’s personal phone. Modules averaged 5–8 minutes — the length of a chai break. Native-language voice-over and captioning across six Indian languages. Gamification mechanics borrowed from consumer apps: streaks, badges, shift-wise leaderboards.

The compounding effect

Within 90 days, monthly active users crossed 60,000. Compliance training that previously took weeks to complete was finishing within shifts. Safety incidents tied to refreshed modules dropped 37% in the first year. The HR director re-allocated ₹2.1 crore of external training spend into platform-resident content.

Tech stack

  • • React PWA
  • • SCORM 2004 + xAPI
  • • Custom gamification engine
  • • AWS S3 + CloudFront
  • • Single sign-on with Azure AD

Timeline

5 months from pilot at 2 plants to full enterprise rollout.

Related field guides

Workforce Intelligence

Gamified LMS for Manufacturing: Why Most LMS Fail on the Shop Floor

A field-tested model for gamified, mobile-first learning targeted at shop-floor workers. The version we built for a Tier-1 aluminium major delivered 4.2x higher engagement than the prior LMS.

Workforce Intelligence

Workforce Intelligence for Indian Manufacturing: The 2026 Playbook

A practical playbook for taking workforce management from paper registers to closed-loop labour cost intelligence. Built from 80+ deployments across steel, automotive, aluminium and consumer goods.

Talk to the team

Want a reference call with this customer?

Under NDA, we facilitate direct conversations with selected reference clients.

Request a reference call
Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

Solutions

  • MES Implementation
  • Agentic AI & Industry 4.0
  • Manufacturing Automation
  • Digital Transformation
  • All Solutions

Products

  • ATAMS
  • Ankastra
  • DailyGate
  • Vision AI
  • Fleet Safety

Locations

  • Belagavi
  • Bengaluru
  • Karnataka
  • Manufacturing Software India
  • Manufacturing Software USA

Company

  • About Us
  • GCC India
  • Case Studies
  • Insights
  • ROI Calculator
  • Blog
  • Contact

Legal

  • Privacy Policy
  • Cookie Policy
  • Terms & Conditions

© 2026 Ajinkya Technologies. All rights reserved.

Part of Kadle Global Pvt Ltd

Full IP Ownership | Proprietary Technology | Made in India

We value your privacy

We use cookies to make our site work and, with your consent, to measure traffic and improve the experience. You can change your choice anytime via "Cookie Settings" in the footer. Privacy Policy · Cookie Policy