Agentic AI in Manufacturing: Decision Loops That Actually Work
Agentic AI is real in 2026 — but the gap between a flashy demo and a production-grade industrial deployment is enormous. Knowing where to use agents, and where not to, separates the wins from the cautionary tales.
What an Industrial Agent Actually Does
A well-designed industrial agent does five things, in order:
- Reads the relevant data (MES, ERP, KPIs, sensor signals).
- Reasons about the current state vs the goal.
- Proposes a decision or a set of options.
- Surfaces evidence and uncertainty to a human.
- Logs the decision and the outcome for continuous improvement.
Notice what is missing: it does not press the button. Buttons are pressed by deterministic systems after human approval.
Production-Ready Use-Cases
- Quality root-cause analysis — cross-referencing MES events, vision QA outputs and operator logs.
- Production re-planning when an SKU shifts or a line goes down.
- Predictive maintenance triage — turning alerts into work orders with context.
- Supplier escalation drafting — with the data summary attached.
- Compliance and audit Q&A — conversational interface to the audit pack.
Tool-Use & Guardrails
Industrial agents are not free-form chatbots. They use a tightly defined set of tools: an MES query API, an ERP read API, a CMMS read/write API, a KPI calculation API. Every tool call is logged. Every action is approved. Every output carries a confidence and an evidence trail.
Model Choice
In 2026 we run a mix of Claude Sonnet 4.5, Gemini 3 and GPT-5.2 depending on the use-case — reasoning-heavy tasks tend to favour Claude, broad-context tasks favour Gemini, and fast-tool-use tasks favour GPT. The right answer is to abstract the model choice behind an LLM gateway so you can change horses without re-engineering the agent.
Practitioner note
Treat industrial agents like a graduate engineer: smart, useful, sometimes wrong, never given direct access to the control system. That mental model keeps the deployment safe and useful.
Frequently asked
Can an LLM control a machine?
Not directly. The LLM proposes; a deterministic system executes. Letting an LLM directly control machinery is a safety and liability disaster.
Amey Kadle
Founder & CEO, Ajinkya Technologies. 20+ years of building MES, ERP and AI systems for India’s most demanding manufacturing plants.