Agentic AI in Manufacturing: Decision Loops That Actually Work
Agentic AI is real in 2026, but the gap between a flashy demo and a production grade industrial deployment is enormous. Knowing where to use agents, and where not to, separates the wins from the cautionary tales.
What an Industrial Agent Actually Does
A well designed industrial agent does five things, in order:
- Reads the relevant data (MES, ERP, KPIs, sensor signals).
- Reasons about the current state vs the goal.
- Proposes a decision or a set of options.
- Surfaces evidence and uncertainty to a human.
- Logs the decision and the outcome for continuous improvement.
Notice what is missing: it does not press the button. Buttons are pressed by deterministic systems after human approval.
Production Ready Use Cases
- Quality root cause analysis, cross referencing MES events, vision QA outputs and operator logs.
- Production re planning when an SKU shifts or a line goes down.
- Predictive maintenance triage, turning alerts into work orders with context.
- Supplier escalation drafting, with the data summary attached.
- Compliance and audit Q&A, conversational interface to the audit pack.
Tool Use & Guardrails
Industrial agents are not free form chatbots. They use a tightly defined set of tools: an MES query API, an ERP read API, a CMMS read/write API, a KPI calculation API. Every tool call is logged. Every action is approved. Every output carries a confidence and an evidence trail.
Model Choice
In 2026 we run a mix of Claude Sonnet 4.5, Gemini 3 and GPT 5.2 depending on the use case, reasoning heavy tasks tend to favour Claude, broad context tasks favour Gemini, and fast tool use tasks favour GPT. The right answer is to abstract the model choice behind an LLM gateway so you can change horses without re engineering the agent.
Practitioner note
Treat industrial agents like a graduate engineer: smart, useful, sometimes wrong, never given direct access to the control system. That mental model keeps the deployment safe and useful.
Frequently asked
Can an LLM control a machine?
Not directly. The LLM proposes; a deterministic system executes. Letting an LLM directly control machinery is a safety and liability disaster.
Amey Kadle
Founder & CEO, Ajinkya Technologies. 20+ years of building MES, ERP and AI systems for India’s most demanding manufacturing plants.