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💠Industry · Semiconductor & Electronics

Fab automation, yield analytics
and chip-packaging MES

Software for the global semiconductor surge - Arizona, Texas, Saxony (Silicon Saxony), Sriperumbudur, Hsinchu. CHIPS-Act-era greenfield fabs and brownfield expansion lines: fab automation, yield analytics, MES for chip packaging, SECS/GEM integration and AI-driven defect detection.

CHIPS Act alignedSECS / GEM readySilicon SaxonyGlobalFoundries / TSMC adjacent
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The Reality on the Ground

What semiconductor fabs are solving for

CHIPS Act capacity coming online faster than software

New US / EU fabs are commissioning hardware faster than the software ecosystem can keep up - fab automation and MES integration are the bottleneck.

Yield is the difference between profit and bankruptcy

Sub-1% yield improvement at advanced nodes equals tens of millions in revenue. AI-driven yield analytics on wafer-test data is non-optional.

SECS/GEM and equipment heterogeneity

Mixed-vendor fabs (ASML, AMAT, LAM, KLA, TEL) need a unified integration layer - not custom point-to-point spaghetti.

Wafer-level defect detection at AI speed

Manual SEM review is slow; AI / computer vision on wafer-test images cuts triage time by 80% and finds defects humans miss.

Chip-packaging is the new MES frontier

OSAT and advanced packaging (CoWoS, fan-out) need traceability and MES that the IC-design world never had to think about.

OT cybersecurity in a fab is mission-critical

A 24-hour fab outage costs hundreds of millions. OT segmentation, anomaly detection and zero-trust access matter.

How We Help

What we build for fabs

Fab automation & equipment integration

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SECS/GEM (E5, E30, E40, E94) integration across ASML, AMAT, LAM, KLA, TEL and others. Unified data layer to MES and analytics platforms.

AI-driven yield analytics

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Wafer-map clustering, signature analysis, root-cause inference across hundreds of process steps. Explainable models with MLOps from day one.

  • Wafer-map clustering
  • Signature root-cause analysis
  • Process-step impact ranking

MES for chip packaging & OSAT

Lot/wafer/die traceability across advanced packaging (CoWoS, fan-out, 2.5D / 3D), substrate handling and test floors.

AI computer-vision defect detection

Wafer-test image triage, SEM defect classification, packaging-line visual inspection. On-prem deployable with no cloud lock-in.

OT cybersecurity for fabs

IEC 62443-aligned network segmentation, anomaly detection on industrial protocols, secure remote-engineer access - critical for SEMI E187-aware fabs.

Equipment-utilization & digital twin

Real-time OEE per tool, scheduled-PM optimization and digital twins of bottleneck modules for capacity planning.

Outcomes

What clients see in 90–180 days

20%+
Yield-analytics-driven uplift
80%
Defect-review-time cut
< 1%
False-positive on vision
Fab-grade
Reliability targeted

Where we have done this

US · Arizona / NDA
Confidential US semiconductor pilot

AI defect-detection pilot on a wafer-test line - references available under NDA.

EU · Saxony / NDA
Confidential Silicon Saxony engagement

Yield analytics dashboards across packaging line - referenceable on a discovery call.

India · Sriperumbudur
Electronics EMS belt

Production planning, yield analytics, barcode/RFID systems for the Foxconn-ecosystem manufacturing belt.

Global · Samsung
Samsung Electronics - Galaxy XCover7

Published Samsung B2B case study demonstrating Ajinkya's electronics-grade engineering discipline.

US · CHIPS-adjacent
CHIPS Act partner readiness

Engagement structures designed for prime contractors and Tier-1 fab equipment vendors operating under CHIPS Act funding.

India · pan-India
Pan-India industrial deployments

$1.4B+ inventory, $9.6B+ machinery and 27M tons of steel under our platforms today - fab-adjacent reliability discipline.

Talk to our fab-software team

30-minute discovery call. We map your equipment, your MES, your yield-analytics gap and come back with two or three concrete options.

Frequently asked questions

Are you SEMI standards aware (E5, E30, E40, E94, E187)?

Yes. SECS/GEM (E5, E30, E40, E94) is core to our fab-automation work, and SEMI E187 cybersecurity guidance is baked into the OT cybersecurity playbook. We do not certify equipment - equipment vendors do that. We build the integration, MES and analytics layer that sits above.

How does CHIPS Act funding affect engagement structure?

CHIPS Act-funded engagements typically have specific local-content, security and audit requirements. We design engagement structures (direct, US-resident sub-contractor, joint venture) to match - talk to us about the specific prime / sub-contractor relationship and we will map it.

Can you deploy on-prem for fabs?

Yes. Fab IT estates rarely allow cloud-only - most of our fab engagements are on-prem or air-gapped with private-cloud for analytics. We do not lock you into any specific vendor.

Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

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