Manufacturing Execution System (MES): Real-Time Shop Floor Control
Real-time shop-floor visibility from order to dispatch
OEE Improvement
WIP Tracking
Data Accuracy
Level 3 Aligned
The Challenge
Global manufacturers operating across multiple plants struggle to see what is happening on the shop floor in real time. Production data lives in disconnected Excel files, PLCs and operator logbooks. OEE numbers are calculated weekly - far too late to correct losses. Quality escapes are caught at dispatch, not at the cell. Compliance with FDA 21 CFR Part 11, ISA-95 and customer audit trails is manual and brittle.
Ajinkya's Smart Solution
A unified Manufacturing Execution System that connects every machine, operator and work order on the shop floor. Real-time data capture from PLCs and SCADA (OPC UA, Modbus, MQTT), enforced routings with electronic batch records, integrated quality gates with non-conformance workflows, automated OEE / scrap / downtime analytics, and a bi-directional ERP bridge to SAP S/4HANA, Oracle Cloud or Microsoft Dynamics. Architected ISA-95 Level 3 with full audit trails for regulated industries.
Business Impact
Production losses spotted within minutes instead of weeks, OEE up by an average of 30%, scrap down by 18%, and FDA 21 CFR Part 11-grade electronic batch records ready out of the box for life-sciences and food manufacturers.
Technology Stack
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