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Manufacturing calculators and templates

Most calculators run in your browser with no sign up. The ROI calculator emails you a report, so it asks for your name, work email and company; the OEE calculator asks for a work email before it shows the monthly cost breakdown. Templates are free Excel files; we ask for your name and work email before the download. Every formula is explained on its definition page.

Calculators

Cost breakdown needs a work email

OEE and downtime cost calculator

Availability, performance, quality and what your losses cost each month.

Runs in your browser

Takt time calculator

Takt time is the rate at which a line must finish one unit to meet customer demand.

Runs in your browser

Cycle time calculator

Cycle time in manufacturing is the time a process takes to complete one unit, measured from one finished unit to the next.

Runs in your browser

First pass yield and RTY calculator

First pass yield (FPY) is the percentage of units that complete a process step right first time, with no rework, repair or scrap.

Runs in your browser

TEEP calculator

TEEP (total effective equipment performance) measures how much of all calendar time a machine spends making good parts at ideal speed.

Runs in your browser

Downtime cost calculator

Machine downtime is any period when a machine is not producing while it is scheduled to.

Runs in your browser

MTBF calculator

MTBF (mean time between failures) is the average operating time a repairable machine runs between one failure and the next.

Runs in your browser

MTTR and availability calculator

MTTR (mean time to repair) is the average time it takes to restore a failed machine to working order.

Report sent by email

Digital transformation ROI calculator

Estimate payback for a manufacturing software project from your own inputs.

Runs in your browser

Technical debt calculator

Estimate what legacy systems cost to keep running.

Templates

Excel

MES RFP template and vendor scorecard

53 requirements in 12 areas, weighted vendor scoring and a five year cost of ownership sheet.

Excel

EU traceability requirements checklist

Every EU traceability rule by industry, with dates, carriers and a readiness self assessment.

Interactive 3D demos

Run a simulated plant: break a machine, miss an RFID read, catch a failing bearing. See all demos.

3D, simulated data

MES production line

3D, simulated data

RFID warehouse

3D, simulated data

Predictive maintenance

3D, simulated data

Vision quality inspection

3D, simulated data

Workforce shift start

3D, simulated data

Machine to ERP integration

Want the numbers from your own machines?

We connect machines, MES, RFID and ERP so these figures update by themselves. Talk to an engineer about a one line pilot.

Talk to an engineer
Ajinkya Technologies

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Sales: +91 70101 10805 Support: +91 73494 16661 hello@ajinkyatechnologies.in#401, 4th Floor, Shri Laxminarayan Arcade, Mahatma Phule Road, Shastri Nagar, Belagavi, Karnataka, 590003, India

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