Pune, Maharashtra
Manufacturing Software, MES and Industry 4.0 for Pune
Pune is India's second-largest automotive manufacturing cluster and one of its most concentrated engineering belts. The Pimpri-Chinchwad-Chakan corridor hosts over 4,000 manufacturing units across automotive components, defence, pharma, FMCG and engineering goods. Ajinkya Technologies works with manufacturers in this belt on MES implementation, RFID warehouse automation, industrial IoT, computer vision quality inspection and agentic AI, serving the full range from 50-worker Tier 2 auto-component suppliers to multi-plant enterprise manufacturers.
We are headquartered in Belagavi, 340 km from Pune by road, and our engineering teams visit plants in Pune and Pimpri-Chinchwad on a regular cadence. A plant assessment in Pune takes 2 weeks and costs INR 1.5 lakh to 3 lakh.
What plants in Pune and PCMC ask us for
Auto-component Tier 1 and Tier 2 suppliers in Chakan and Bhosari ask primarily for MES with OEE tracking and SAP PP integration, because their OEM customers increasingly audit shop-floor data as part of supplier qualification. Getting a real-time OEE dashboard and an electronic production record is the entry point for most Pune engagements.
Pharma manufacturers in Pune and Pimpri-Chinchwad ask for electronic batch records, FDA 21 CFR Part 11-aligned audit trails and SAP DMC integration. Pune has a significant concentration of pharma manufacturers exporting to regulated markets, and the MES must meet Schedule M (revised) and international GMP requirements.
FMCG and engineering goods manufacturers ask for RFID warehouse automation, dispatch accuracy improvement and material traceability from store to finished goods. Dispatch errors in a high-volume FMCG plant with INR 200 crore annual turnover cost INR 30 to 60 lakh per year in re-despatches, customer penalties and write-offs. RFID solves this within 12 months.
- MES with OEE tracking and SAP PP/PP-PI integration for Tier 1 and Tier 2 auto suppliers
- Electronic batch records and 21 CFR Part 11 alignment for pharma manufacturers
- RFID warehouse automation for FMCG and engineering goods manufacturers
- IIoT and unified namespace connectivity for mixed-age machine fleets
- Computer vision quality inspection for casting, machined components and pressed parts
Solution lines we deliver in Pune
Manufacturing Execution System: custom MES or SAP DMC implementation, from a single line pilot to multi-plant rollout. We scope after the plant assessment and fix price before build starts. Source-code ownership transfers to you at delivery.
RFID and material traceability: gate portals, conveyor readers and forklift-mounted RFID for warehouse tracking. We manage INR 12,000 crore in enterprise inventory across RFID deployments and have benchmarked 16,800 items per hour throughput at a paint manufacturer (Samsung Business Insights, September 2025).
Industrial IoT and unified namespace: edge gateway connectivity for Siemens, Allen-Bradley, Mitsubishi and Fanuc controllers, publishing to an MQTT broker with OPC-UA for legacy compatibility.
Computer vision quality inspection: 2D and 3D inspection stations for casting defects, machined surface quality and dimensional compliance. One instrumented auto-component line in a comparable region reduced scrap by 38 percent in FY 2025-26.
Local delivery model for Pune plants
Our Belagavi engineering team is 340 km from Pune, a 6-hour drive or 1-hour flight. For assessment phases and go-live weeks, engineers are on-site in Pune. For the build phase, work proceeds remotely from Belagavi with daily video standups and weekly on-site visits for milestone sign-offs.
Pune-based clients have a named engagement lead with a direct phone number. Support tickets are handled within 4 business hours. GDPR and FDA 21 CFR Part 11 practices in place. ISO 27001 and SOC 2 Type II in progress.
Frequently asked questions
Do you have engineers based in Pune?
Our engineering team is headquartered in Belagavi, 340 km from Pune. We do not have a permanent Pune office, but we are on-site in Pune for assessment weeks, milestone reviews and go-live phases. Remote delivery is the norm for the build phase, with weekly on-site visits.
Can you integrate with SAP systems used by Pune auto manufacturers?
Yes. SAP S/4HANA and SAP ECC integration is a core capability. We build BAPI/RFC connectors for production-order sync, movement-type mapping and quality notification posting. SAP PP-PI batch integration for pharma is also in scope.
What does an MES implementation cost for a Pune auto-component plant?
A single-line MES for an auto-component plant with SAP integration costs INR 40 lakh to 80 lakh, with a 12 to 16 week timeline. A plant assessment (2 weeks, INR 1.5 lakh to 3 lakh) precedes the build and produces a fixed-price scope. Contact hello@ajinkyatechnologies.in for a scoping call.
Can you work with pharma manufacturers in Pune who need 21 CFR Part 11 compliance?
Yes. We build electronic batch records with 21 CFR Part 11-aligned audit trails, e-signature controls and role-based access. Our compliance sentence: GDPR and FDA 21 CFR Part 11 practices in place. ISO 27001 and SOC 2 Type II in progress.
How long does an RFID warehouse automation project take in Pune?
A single-warehouse RFID project (3 to 5 dock doors, gate portal, 2 to 3 warehouse zones) takes 8 to 12 weeks from kick-off to go-live. Hardware cost (Zebra or Impinj readers, tags, portal frames) is INR 8 lakh to 30 lakh depending on portal count. Software and integration is INR 7 lakh to 20 lakh.
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