Sales: +91 70101 10805|Sales: bdo@ajinkyatechnologies.in
Ajinkya Technologies
SolutionsProductsDemosAnkastraInsightsFor IntegratorsAboutContact
Get Started
Home / Glossary / CMMS

Maintenance and reliability

What is a CMMS (computerized maintenance management system)?

A CMMS manages assets, work orders, preventive maintenance schedules and spare parts. What it does, CMMS versus EAM, and how it connects to MES and ERP.

Quick answer

A CMMS (computerized maintenance management system) is software that manages maintenance work: the asset register, work orders, preventive maintenance schedules, spare parts and maintenance history. It replaces paper job cards and spreadsheets and gives KPIs such as MTBF, MTTR and PM compliance.

Updated 30 October 2026. Written by the Ajinkya Technologies engineering team, reviewed by Amey Kadle.

CMMS explained

At its core a CMMS answers four questions: what assets do we have, what work is due or open on each, who did what and when, and which parts were used. Technicians receive work orders on a phone or tablet, record findings and time, and close jobs; planners schedule preventive tasks and see the backlog; stores track critical spares.

An EAM (enterprise asset management) system covers the same ground plus the wider asset lifecycle: acquisition, capital planning, depreciation and disposal, often across many sites. In practice many plants use the maintenance module of their ERP, such as SAP Plant Maintenance, as their CMMS, sometimes with a simpler mobile front end for technicians.

The value of a CMMS rises sharply when it is connected to the shop floor. Machine stops can open work orders automatically, run hours and stroke counts can trigger usage based PM, and condition monitoring alerts can become planned jobs. Without that link, the CMMS depends on people remembering to log what happened, and its MTBF and MTTR figures are only as good as those notes.

Key concepts

  • •Asset register, work orders, PM, spares, history
  • •Mobile work orders for technicians
  • •CMMS versus EAM: EAM covers the whole lifecycle
  • •ERP maintenance modules often act as the CMMS
  • •Machine connected triggers make data reliable

Questions

What is the difference between CMMS and EAM?

A CMMS focuses on maintenance execution. An EAM covers the full asset lifecycle, including acquisition, capital planning and disposal, usually across multiple sites.

Can SAP Plant Maintenance be our CMMS?

Yes. Many plants use SAP PM as the system of record and add a mobile front end and machine integration so technicians and machines feed it directly.

How does a CMMS connect to MES?

Through machine signals and events: stops can raise work orders, counters can trigger usage based PM, and maintenance status can block production orders on an asset that is down.

References

  • US Department of Energy FEMP: operations and maintenance in federal facilities (opens in a new tab)
  • ISO 14224: collection and exchange of reliability and maintenance data for equipment (opens in a new tab)

How we help with CMMS

We build mobile maintenance and QR asset systems that work alongside SAP PM or as a standalone CMMS, with machine stops and counters feeding work orders automatically.

Catch a failing bearing in the 3D demoSee the service

Interactive 3D demo with simulated data: vibration rises, the alert fires, you decide.

Related terms

What is Preventive maintenance?Preventive maintenance is planned servicing done at set intervals of time or usage, such as lubricating, inspecting, adjusting and replacing wear parts, to reduce the chance of a breakdown. It is scheduled in advance, so work fits into planned stops instead of interrupting production.What is Predictive maintenance?Predictive maintenance uses live data from machines, such as vibration, temperature, motor current and oil condition, to detect developing faults and schedule repairs before a breakdown. Instead of fixing machines after they fail or servicing them on a fixed calendar, the team acts when the data shows a problem is coming.What is MTTR (mean time to repair)?MTTR (mean time to repair) is the average time it takes to restore a failed machine to working order. It equals total repair time divided by the number of repairs. Lower MTTR means faster recovery. Combined with MTBF it gives inherent availability: MTBF divided by MTBF plus MTTR.What is ERP?ERP (enterprise resource planning) is business software that runs finance, purchasing, sales, inventory, production planning and often HR and maintenance on one shared database. In manufacturing it plans what to make, buys the materials and books the results. It sits above the shop floor, at ISA 95 level 4.

Want this measured on your own line?

Tell us your process, machines and ERP. An engineer, not a salesperson, replies within 24 hours with what we would measure first.

Talk to an engineerTry the interactive demos
Ajinkya Technologies

Smart. Scalable. Secured.

A Kadle Global Pvt Ltd company

Sales: +91 70101 10805 Support: +91 73494 16661 hello@ajinkyatechnologies.in#401, 4th Floor, Shri Laxminarayan Arcade, Mahatma Phule Road, Shastri Nagar, Belagavi, Karnataka, 590003, India

Solutions

  • MES Implementation
  • Agentic AI & Industry 4.0
  • AI Predictive Maintenance
  • Manufacturing AI Agents
  • Computer Vision Quality Inspection
  • IIoT & Unified Namespace
  • Manufacturing Automation
  • Digital Transformation
  • All Solutions

Products

  • Ankastra
  • DailyGate
  • Vision AI
  • Fleet Safety

Locations

  • Belagavi
  • Bengaluru
  • Karnataka
  • Manufacturing Software India
  • Manufacturing Software USA
  • Manufacturing AI USA
  • Canada Manufacturing
  • US, Michigan Automotive
  • US, Texas Oil & Gas IIoT
  • US, Arizona Semiconductor
  • For Integrators
  • Partner rules

Company

  • Ajinkya Growth (US Small Business)
  • About Us
  • Founder, Amey Kadle
  • Case Studies
  • Insights
  • Manufacturing Answers
  • Glossary
  • Free calculators and templates
  • 3D demos
  • Traceability requirements guide
  • Blog
  • Contact
  • Customer support
  • Trust and security

Legal

  • Privacy Policy
  • Cookie Policy
  • Terms & Conditions

© 2026 Ajinkya Technologies. All rights reserved.

Part of Kadle Global Pvt Ltd. Full IP Ownership. Proprietary Technology. Made in India.

We value your privacy

Analytics cookies run only if you accept.We use cookies to make our site work and, with your consent, to measure traffic and improve the experience. You can change your choice anytime via "Cookie Settings" in the footer. Privacy Policy · Cookie Policy