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Automation and IIoT

What is an HMI (human machine interface)?

An HMI is the screen operators use to monitor and control a machine or process. How HMIs work, high performance HMI design under ISA 101, and HMI versus SCADA.

Quick answer

An HMI (human machine interface) is the screen or panel operators use to see what a machine or process is doing and to control it. It displays states, values, trends and alarms from the PLC or SCADA system and accepts commands such as start, stop and setpoint changes.

Updated 30 October 2026. Written by the Ajinkya Technologies engineering team, reviewed by Amey Kadle.

HMI explained

HMIs range from small touch panels on a single machine to control room workstations running SCADA clients. They communicate with PLCs over industrial protocols and present the process as graphics, numbers, trends and alarm lists.

Design matters because operators make decisions under pressure. The ISA 101 standard describes a lifecycle for HMI design and the principles behind what is often called high performance HMI: muted grey backgrounds so abnormal conditions stand out in colour, consistent layouts and navigation, trends that show direction rather than single numbers, and alarm presentation aligned with alarm management practice.

In a connected plant the HMI is also an input point for production data: operators can confirm reasons for stops, enter quality checks, see the current order and work instructions. Done carefully, this gives MES the context machines cannot provide without adding typing work for operators.

Key concepts

  • •Operator view and control of the process
  • •Panels on machines, workstations in control rooms
  • •ISA 101: consistent, high performance design
  • •Grey backgrounds so abnormal states stand out
  • •An input point for stop reasons and checks

Questions

What is the difference between HMI and SCADA?

An HMI is the operator interface, sometimes for a single machine. SCADA is the wider system that collects data from many controllers, manages alarms and history, and usually includes HMI clients.

What is a high performance HMI?

An HMI designed to help operators spot abnormal situations quickly: muted colours for normal states, colour reserved for alarms, consistent layouts and trends, as described in ISA 101.

Can the HMI collect downtime reasons?

Yes. Asking for a reason on the HMI when a stop exceeds a threshold is one of the simplest ways to add context to automatically captured downtime.

References

  • ISA 101 human machine interfaces for process automation systems (ISA) (opens in a new tab)
  • NIST SP 800-82 Rev. 3: guide to operational technology (OT) security (opens in a new tab)

How we help with HMI

We design and build HMI and SCADA screens to ISA 101 principles for plants and system integrators, and add stop reason and quality inputs that feed MES directly.

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Go deeper

  • ISA 101 HMI style guide partner

Related terms

What is SCADA?SCADA (supervisory control and data acquisition) is the software and hardware that lets operators monitor and control industrial processes from a central point. It gathers data from PLCs and remote terminal units, shows it on HMI screens, raises alarms, stores history and sends setpoints and commands back to the equipment.What is PLC?A PLC (programmable logic controller) is a rugged industrial computer that controls machines and processes. It reads inputs from sensors and switches, runs a control program in a fast repeating scan cycle, and drives outputs such as motors, valves and indicators. PLCs are programmed in the IEC 61131-3 languages.What is Manufacturing Execution System (MES)?A manufacturing execution system (MES) is the software that runs and records production on the shop floor. It receives orders from ERP, guides them through machines and people, captures counts, downtime, quality and material use as they happen, and reports results back. In the ISA 95 model it sits at Level 3, between control systems and ERP.What is Six big losses?The six big losses are the most common causes of lost productivity in manufacturing, grouped by the OEE factor they reduce. Availability: unplanned stops and planned stops such as changeovers. Performance: small stops and slow cycles. Quality: production rejects and startup rejects. Tracking them shows where OEE is lost.

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