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Automation and IIoT

What is MQTT?

MQTT is a lightweight publish subscribe messaging protocol for IoT. Brokers, topics, QoS levels, Sparkplug, and how MQTT is used in manufacturing data hubs.

Quick answer

MQTT is a lightweight publish subscribe messaging protocol designed for devices on limited or unreliable networks. Clients publish messages to topics on a central broker, and any client subscribed to a topic receives them. It is an OASIS standard and is widely used to move industrial data from edge gateways to MES, dashboards and cloud platforms.

Updated 30 October 2026. Written by the Ajinkya Technologies engineering team, reviewed by Amey Kadle.

MQTT explained

MQTT decouples senders from receivers. A machine gateway does not need to know who uses its data; it publishes to a topic such as plant/line1/press/count, and the MES, a dashboard and a historian each subscribe. Adding a new consumer does not touch the producer, which is the main reason MQTT underpins the unified namespace approach to plant data.

The protocol is small and efficient. It offers three quality of service levels (at most once, at least once, exactly once), retained messages so a new subscriber gets the last known value immediately, and a last will message that tells others when a client disconnects unexpectedly. Version 3.1.1 and version 5.0 are both OASIS standards; 5.0 adds features such as message expiry and user properties.

MQTT defines how messages move, not what they contain. Industrial users therefore agree payload and topic conventions, for example with the Eclipse Sparkplug specification, which defines state management and payload structure for industrial devices. Security comes from TLS encryption, authentication and topic level access control on the broker.

Key concepts

  • •Publish subscribe through a broker
  • •Topics decouple producers from consumers
  • •QoS 0, 1 and 2; retained messages; last will
  • •OASIS standard, versions 3.1.1 and 5.0
  • •Sparkplug adds industrial payload conventions

Questions

What is an MQTT broker?

The server that receives all published messages and delivers them to subscribers of each topic. Common brokers include Mosquitto, HiveMQ and EMQX.

Is MQTT better than OPC UA?

They solve different problems. MQTT is a light transport for distributing data; OPC UA adds rich information models and is common at the machine. Many architectures use both.

What happens to MQTT data if the network drops?

With store and forward on the edge gateway and QoS 1 or 2, messages are buffered locally and delivered in order when the connection returns, so no counts are lost.

References

  • MQTT: the standard for IoT messaging (mqtt.org) (opens in a new tab)
  • OASIS MQTT version 5.0 specification (opens in a new tab)

How we help with MQTT

We build MQTT based data hubs where edge gateways publish machine data once and MES, dashboards and SAP integrations subscribe, with buffering so outages lose nothing.

See machines, MES and ERP talk in 3DSee the service

Interactive 3D demo with simulated data: cut the network and watch the edge store and replay.

Go deeper

  • What is a unified namespace?
  • OPC UA versus Modbus versus MQTT

Related terms

What is OPC UA?OPC UA (OPC Unified Architecture) is an open standard from the OPC Foundation for exchanging data between industrial devices and software securely and independently of vendor or platform. Beyond moving values, it describes what the data means through information models, so a client can discover a machine’s structure.What is Edge computing?Edge computing in manufacturing means processing machine data close to where it is produced, on gateways or industrial PCs on the shop floor, instead of sending everything to a central server or the cloud. Edge devices convert protocols, filter and buffer data, run local analytics and keep working when the network is down.What is Industrial IoT (IIoT)?The Industrial Internet of Things (IIoT) connects machines, sensors and controllers to software, so plants can see equipment state, energy, quality and process data in real time and act on it. It uses industrial protocols such as OPC UA, Modbus and MQTT, edge devices near the machines, and security designed for operational technology.What is ISA 95?ISA 95, also published as IEC 62264, is the international standard for integrating enterprise systems such as ERP with manufacturing control systems. It defines a hierarchy of levels, from the physical process at level 0 to business planning at level 4, and standard models and terms for the information exchanged between them.

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