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🛢️Industry · Oil, Gas & Energy

Software for refineries,
petrochemicals and energy

OT cybersecurity, SCADA modernization, asset reliability, permit-to-work and AI for refineries and petrochemical complexes in Houston, Jubail, Abu Dhabi, Jamnagar and across the GCC. IEC 62443 / NCA OTCC-aligned, Aramco / ADNOC-grade reliability targets.

IEC 62443 alignedNCA OTCC awareAramco / ADNOC gradeRefinery-tested
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The Reality on the Ground

What oil & gas operators are solving for

OT cyber risk is now board-level

Colonial, Norsk Hydro, Saudi Aramco have all shown what an OT breach looks like. IEC 62443 / NCA OTCC / NIS2 compliance is not optional any more.

SCADA from the 1990s still controls the asset

Older DCS and SCADA platforms still drive critical assets safely - but they bleed engineering time and have weak observability. We modernize without rip-and-replace.

Unplanned downtime burns millions per hour

A refinery hour offline costs $100K-$1M+. Condition-based maintenance with vibration / current-signature / acoustic sensors typically cuts unplanned downtime 35%+.

Permit-to-work and isolation procedures still paper

Tier-1 hazard severity workflows still depend on paper handoffs. Digital permit-to-work, lockout-tagout and confined-space tracking close the gap.

Energy optimization under price and ESG pressure

European refiners face 2-3x US power prices. ESG / Scope 1 + 2 reporting needs auditable data, not estimates. AI-driven optimization pays back fast.

Asset reliability data scattered across vendors

Honeywell, Emerson, Yokogawa, Siemens, ABB, Rockwell - reliability data lives in vendor silos. We unify it with OPC UA / MQTT / industrial historians.

How We Help

What we build for oil & gas

OT cybersecurity & SCADA modernization

IEC 62443 / NCA OTCC / NIS2-aligned network segmentation, anomaly detection on industrial protocols, secure remote-engineer access, and SCADA upgrades to modern HMIs. Designed for IT/OT segmentation that auditors and insurers accept.

  • Purdue Model alignment
  • OT IDS / anomaly detection
  • Secure remote access (jump-host) architecture

Predictive maintenance and asset reliability

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CMMS + IIoT for rotating equipment, heat exchangers, fired heaters and compressors. Vibration, temperature, current-signature, acoustic emission. ML-driven anomaly detection feeds work orders directly into SAP PM / Oracle EAM / Maximo.

Digital permit-to-work, LOTO, confined space

Mobile-first permit-to-work, lockout-tagout (LOTO) and confined-space entry workflows with QR-based asset linking, electronic signatures and audit trails for OSHA / OISD / HSE inspection.

AI for refinery yield, energy and emissions

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AI-driven crude-slate optimization, energy load shifting, flare and emissions analytics, and explainable models that pass ESG / Scope 1 + 2 audit scrutiny.

Asset tracking for industrial yards and ports

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RFID + BLE + GPS hybrid asset tracking for tank-yards, valve inventories, contractor tool-rooms and port operations. IFRS / Saudi SOCPA / Ind AS depreciation reporting.

Agentic AI for ops, regulatory and procurement

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Multi-agent AI on Claude, GPT and Gemini that triages alarms, drafts incident reports against regulatory templates, and executes against SAP / Maximo / Oracle - with full SOC 2 / ISO 27001 audit trails.

Outcomes

What clients see in 90–180 days

35%+
Unplanned downtime cut
15%
Energy / emissions reduction
IEC 62443
Architecture
$100K+/hr
Downtime cost avoided

Where we have done this

India · 27M tons
JSW Steel - heavy-industry reliability

RFID + maintenance platforms across one of the world's largest steel complexes - directly relocatable patterns for petrochem and refining.

UAE · Dubai office
Regional GCC presence

Dubai office at Jumeirah Emirates Towers actively engages UAE refining and logistics operators.

KSA · NDA
Confidential Saudi industrial group

Vision 2030-aligned smart-manufacturing assessment for an industrial conglomerate. Engagement structure under NDA on a discovery call.

India · 71,200+ users
DailyGate fleet & safety platforms

Industrial fleet, safety and learning platforms at scale - relevant for Aramco-style HSE and contractor management.

US · NDA
Confidential US oil & gas pilot

Predictive-maintenance pilot on rotating equipment. References under NDA.

EU · NDA
Confidential European petrochemical

OT cybersecurity assessment and SCADA modernization. Referenceable on a discovery call.

Talk to our oil & gas team

30-minute discovery call. We map your DCS / SCADA estate, OT cyber posture and predictive-maintenance gap. Two or three concrete options come back in a week.

Frequently asked questions

IEC 62443 / NCA OTCC / NIS2 - which do you align to?

All three, depending on geography. IEC 62443 is the global baseline. NCA OTCC applies to Saudi critical infrastructure (Aramco, SABIC, SEC). NIS2 applies to EU operators. We design network segmentation, secure remote access and OT IDS to satisfy whichever applies to the asset, with auditor-friendly evidence packs.

Are you Aramco / ADNOC pre-qualified?

For Aramco we engage via partner-led structures with KSA-resident sub-contractors per IKTVA local-content. For ADNOC we engage directly from our Dubai office where it fits, or via partner integrators. The 30-minute discovery call is the right place to map specifics to the pre-qualification step you need.

Can you work on the OT side without disrupting production?

Yes. Our delivery model uses passive monitoring, change-controlled cutover windows, and OT-aware architectures - we do not push general-IT patches into the DCS / SCADA layer. Engineering practice is built around the principle that OT availability beats OT convenience.

ESG and Scope 1 + 2 reporting - do you support that?

Yes - emissions and energy analytics feeds into ESG dashboards designed for SASB / GRI / CSRD audit. We deliberately use explainable models with audit trails so the numbers survive third-party assurance.

Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

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