RFID material movement, predictive maintenance for hot-end assets, MIS dashboards and AI for steel plants, aluminium smelters, foundries and refractory operations. Our platforms manage $9.6B+ of machinery and 27M tons of steel annually - this is our deepest domain.
Trucks queue at gate-in, intra-plant moves happen via paper challans, finished goods sit in WIP yards. Shrinkage and reconciliation errors compound.
Refractory lifecycle alone is a major spend - and most plants track it on paper. Digital refractory VSOPs cut consumable cost 10-15%.
Blast furnaces, EAFs, ladles, rolling mills - downtime here costs $50K-$500K per hour. Condition-based monitoring catches it before catastrophic failure.
Real-time material reconciliation against SAP MM / EWM / PP gets messy. We have built the bridge at JSW Steel-scale - it works.
Captive yards and ports lose visibility on rakes, ships, trucks. Real-time tracking + dispatch optimization cuts demurrage 20-30%.
EU CBAM, India BRSR, US SEC climate disclosures - metals operators need auditable Scope 1 + 2 + 3 data, not estimates.
Gate-in to gate-out RFID, intra-plant tracking, real-time SAP S/4HANA sync. $2.4B+ daily material flow at JSW Steel today.
Digital refractory video-SOPs, lifecycle tracking from manufacture to demolition, lining-life prediction. Proven at JSW refractory operations.
Vibration / temperature / acoustic monitoring for blast furnaces, EAFs, ladles, rolling mills, fans, motors. ML-driven anomaly detection feeds work orders into SAP PM / Maximo.
Unified semantic layer across ERP, MES, plant historians and IoT. CFO / COO / plant-head views with drill-from-EBITDA to work-order traceability.
Rake / ship / truck tracking, dispatch sequencing, demurrage analytics. RFID + GPS hybrid platforms with real-time SAP reconciliation.
Auditable energy-and-emissions data pipelines, AI-driven optimization, and dashboards aligned with EU CBAM, BRSR (India), SEC climate-disclosure and CSRD requirements.
RFID material movement, refractory VSOPs and vendor-material reconciliation across one of the world's largest steel complexes.
AI warehouse automation managing $1.4B+ of inventory across aluminium operations.
Engineering MSMEs serving foundries - CNC monitoring, downtime tracking, dispatch planning at MSME-friendly price points.
Published Samsung B2B case study (Sep 2025) demonstrating ruggedized-device delivery discipline applicable to plant floors.
Predictive-maintenance pilot on rolling-mill assets. References under NDA.
Patterns proven in India directly relocatable to Hadeed, Ma'aden and SABIC industrial expansion.
30-minute discovery call. We have done this at India's largest steel complex. Two or three concrete recommendations come back in a week.
JSW Steel is our deepest reference - we manage $2.4B+ of daily vendor-material flow and have refractory VSOP platforms in production. We can demonstrate the platform live, and on a discovery call we will share specific scope and outcomes that map to your plant.
Yes - our refractory and predictive-maintenance work is in hot-end conditions today. We design instrumentation, gateways and software around the thermal / dust / EMI environment that hot-end work demands.
Not brittle when designed right. Our pattern at JSW handles real-time material reconciliation against SAP MM / EWM with proper idempotency, retry and reconciliation paths. We avoid the "two systems, two truths" failure mode.
Yes - we build emissions and energy data pipelines designed to survive third-party assurance audits. Explainable models, auditable lineage, and dashboards aligned with EU CBAM, BRSR (India), SEC climate-disclosure and CSRD reporting.
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