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🚗Industry · Automotive & EV

Software for the world's
automotive and EV plants

OEE platforms, predictive maintenance, EV battery traceability, embedded engineering and tier-1 supplier digitization for Detroit, Stuttgart, Munich, Pune, Chennai and Tennessee - across OEMs, Tier-1s and battery gigafactories.

OEM and Tier-1 readyEV battery + BMSAUTOSAR-awareIATF 16949 hygiene
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The Reality on the Ground

What automotive plants tell us is broken

Quality escapes on stamping & weld lines

AI visual inspection at the cell catches in milliseconds what humans miss after a 10-hour shift.

Mixed-model lines outpacing legacy MES

OEMs running 8+ trim variants need MES that supports flexible routings and traceable serial numbers per VIN.

EV transition pressure on tier-1 suppliers

ICE-era plants need to add battery, BMS and power-electronics lines without ripping out what works for legacy programs.

Supplier portals stuck in 2010

Tier-2 and Tier-3 visibility is the #1 cost of recalls - modern supplier portals with RFID and APIs change the economics.

Battery gigafactory commissioning timelines

New EV battery plants in Tennessee, Georgia, Bavaria and Gujarat need software-defined commissioning, not paper-based ramps.

Aftermarket data is wasted

Connected-vehicle telemetry is rarely fed back to plant quality - closing that loop is a 20%+ warranty-cost reduction.

How We Help

What we build for automotive

MES for mixed-model production

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ISA-95 Level 3 MES with VIN-level traceability, flexible routings, electronic Andon, and bi-directional SAP / Oracle integration.

  • Mixed-model, mixed-product
  • eDHR / IATF-aware
  • Real-time OEE per cell

AI visual inspection on the cell

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Edge-deployed computer vision for stamping defects, weld quality, paint surface, missed-fastener detection. 98%+ accuracy on customer data, on-prem deployable.

  • On-cell inference (NVIDIA Jetson / Coral)
  • No cloud lock-in
  • Model cards for quality audits

EV battery / BMS embedded engineering

Battery management system firmware, charging infrastructure software, thermal management algorithms, ASIL-B/C-adjacent engineering for power electronics.

Predictive maintenance + digital twin

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Vibration, current-signature and thermal monitoring for press lines, robots, conveyors. Digital twins of bottleneck cells for capacity planning.

Supplier portal & material movement

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RFID-driven gate-in to gate-out for inbound, intra-plant and dispatch. JIS / JIT sequencing aware. SAP S/4HANA real-time reconciliation.

Connected-vehicle data → plant quality loop

Aftermarket telemetry pipelines that feed warranty data back to MES and quality engineering - closing the feedback loop legacy systems leave open.

Outcomes

What clients see in 90–180 days

30%
OEE improvement
40%
Unplanned downtime cut
98%+
Visual-inspection accuracy
20%+
Warranty-cost reduction

Where we have done this

India · 27M tons
JSW Steel - auto-grade refractory

RFID material movement for refractory supplying India's automotive steel demand.

India / SE Asia
Hindalco - Aditya Birla Group

Aluminium for auto bodies - $1.4B+ inventory managed, 90% dispatch-error reduction.

Global
Samsung Electronics case study

Galaxy XCover7 warehouse automation deployment - published Samsung B2B case study.

US · NDA
Confidential US Tier-1

AI visual inspection pilot on stamping line - references under NDA.

EU · NDA
Confidential German automotive Tier-1

Quality AI engagement with a German Tier-1 - referenceable on a discovery call.

India · MSME
Engineering MSMEs in Pune / Chennai / Belagavi

CNC monitoring, downtime tracking and dispatch planning for the auto-supplier ecosystem.

Plant-tour or discovery call?

30-minute discovery call. We come prepared with two or three concrete ways we can help your specific plant or line.

Frequently asked questions

Are you familiar with IATF 16949 / VDA / ASPICE expectations?

Yes. We do not certify against IATF 16949 ourselves - your plant does that. But our engineering practices, change control, traceability and validation discipline are designed for IATF / VDA / ASPICE-aware engagements. Specific evidence of our process maturity is available under NDA.

Can you work alongside Rockwell / Siemens / Bosch integrators we already use?

That is actually our preferred GTM. We are a partner-friendly software / engineering partner - most US, German and Japanese OEM/Tier-1 engagements are partner-led with system integrators, not direct competition to them.

EV battery - do you have specific expertise?

Yes - battery management system (BMS) firmware, charging infrastructure software, thermal management algorithms, battery traceability (cell-to-pack-to-vehicle) and gigafactory commissioning. We are actively pursuing engagements in Tennessee, Bavaria and Indian battery clusters.

Connected-vehicle / aftermarket data - privacy?

All connected-vehicle telemetry pipelines we build are GDPR / CCPA compliant by design - driver-personal data segregated from telemetry, retention policies enforced at ingest, and customer-data DPAs aligned with EU and California requirements.

Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

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