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🇺🇸United States · Manufacturing

Industrial AI & Industry 4.0 partner
for US manufacturers

Detroit auto, Houston energy, Phoenix semiconductor fabs, Tennessee EV - we help US manufacturers cut downtime, lift OEE, and modernise legacy shop floors. Manufacturing-native engineering, not generic offshore IT.

CHIPS Act readyITAR / CMMC awareSOC 2 · HIPAA · FDA 21 CFR Part 1130% OEE uplift typical
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The Reality on the Ground

What US manufacturers tell us is broken

Skilled-labor shortage on the shop floor

BLS data shows ~2.1M US manufacturing jobs likely unfilled by 2030. Automation, AI vision and embedded engineering close the gap.

Aging plants with no real-time data

PLCs from 1998 still drive lines that ship today. We retrofit OPC UA / Modbus / MQTT connectivity without ripping out what works.

Unplanned downtime burns $100K+/hour

Steel, semiconductor and pharma lines lose six-figure hours weekly. Condition-based maintenance with IIoT sensors cuts that 40%+.

Data silos: ERP, MES, SCADA, Excel

Finance reads one number, operations another. We build the integration layer that makes one truth - and audit-trails for SOC 2.

Quality escapes caught at dispatch, not the cell

AI visual inspection at the workstation catches defects in milliseconds, not after the truck rolls.

Reshoring without the engineering muscle to run it

CHIPS Act, EV battery, pharma reshoring - capacity is being added faster than US firms can hire to operate it digitally.

How We Help

What we build for US plants

Smart factory & Industry 4.0 platform

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Machine connectivity (OPC UA, Modbus, MQTT), real-time OEE dashboards, MES with electronic batch records, ERP integration with SAP S/4HANA, Oracle Cloud or Microsoft Dynamics 365.

  • ISA-95 Level 3 architecture
  • PoC-to-production in 12–16 weeks
  • Greenfield or brownfield-aware

Industrial AI - vision, predictive, forecasting

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AI visual inspection for defect detection, predictive maintenance from vibration / current-signature sensors, demand and energy forecasting. MLOps from day one - model registry, drift monitoring, audit trails.

  • EU AI Act + NIST AI RMF aligned
  • On-prem, private cloud or hyperscaler
  • Explainable models, model cards

Embedded & edge engineering

Edge AI gateways, FPGA support, RTOS firmware, sensor integration - for robotics, EV systems, industrial electronics and avionics-adjacent work.

  • ITAR / CMMC-aware engagement
  • Hardware-software co-design
  • Field-upgradable OTA

Agentic AI for ops, procurement & support

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Multi-agent systems built on Claude, GPT and Gemini that execute, not just chat. Procurement triage against ERP, invoice reconciliation, L1 ticket resolution - with full SOC 2 / ISO 27001 audit trails.

  • LangGraph / CrewAI orchestration
  • RAG over governed document stores
  • Human-in-the-loop guardrails

OT cybersecurity & SCADA modernization

Network segmentation, anomaly detection on industrial protocols, secure remote-engineer access, and SCADA upgrades to modern HMIs. Designed for IEC 62443 and NERC CIP environments.

Custom ERP, MES, WMS and traceability

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RFID warehouse automation, gate-in to gate-out material movement, FSMA 204 / DSCSA serialization, lot/batch genealogy for food, pharma and electronics.

  • Forklift-grade hardware (Zebra, Honeywell, Impinj)
  • Real-time SAP / Oracle sync
  • $1.4B+ inventory under our platforms today
Outcomes

What US clients see in 90–180 days

30%
OEE improvement
40%
Unplanned downtime reduction
85%+
Invoice reconciliation straight-through
12–16 wks
AI PoC to production

Where we have done this

India · 27M Tons / Year
JSW Steel - refractory & vendor-material

RFID-driven material movement across one of the world's largest steel complexes. $2.4B+ daily material flow with real-time SAP sync.

India / SE Asia · $1.4B inventory
Hindalco - Aditya Birla Group

AI asset tracking and warehouse automation managing $1.4B+ of inventory across multiple plants with 90% dispatch-error reduction.

Global · Galaxy XCover7
Samsung Electronics - case study (Sep 2025)

"Ajinkya Technologies transforms warehouse automation with Galaxy XCover7" - published as an official Samsung B2B case study.

US · NDA
Confidential US semiconductor pilot

Computer-vision defect detection on wafer inspection line - references available under NDA on a discovery call.

US / EU · NDA
Confidential pharma plant

GxP-aligned MES with electronic batch records, FDA 21 CFR Part 11 ready. Referenceable under NDA.

India · 71,200+ users
Bacardi / LG / DailyGate

Enterprise fleet, safety and learning platforms with 71,200+ active users across global geographies.

Talk to our US-friendly team

30-minute discovery call. ET / CT / PT slots available daily. We come prepared with two or three concrete ways we can help your specific plant.

Frequently asked questions

Are you an Indian IT-services firm or a US-relevant engineering partner?

Neither, really. We deliver from India but we are not a body-shop. We are a manufacturing-native engineering partner - our engineers spend time inside steel plants, automotive lines, pharma sites and refineries. Most US engagements are partner-led: we work alongside system integrators, automation OEMs (Rockwell, Siemens, AVEVA, Ignition ecosystems) and MES vendors rather than competing on price.

Can you support ITAR, CMMC, FedRAMP-style requirements?

For ITAR / CMMC-flagged engagements we use a US-based partner / sub-contractor structure with US-citizen engineers and data residency in US-based clouds. Talk to us about the specific certifications your prime requires - we will design the engagement model around them rather than pretending we are something we are not.

How do you handle data residency for US clients?

Engagements can be designed with data residency in AWS US, Azure US or Google Cloud US - including air-gapped configurations for OT environments. We are SOC 2 Type II controls-aligned, HIPAA-aware for pharma/medical, FDA 21 CFR Part 11 ready, and CCPA-aware. Attestations available under NDA.

What size US client is a good fit?

Mid-market manufacturers ($50M–$2B revenue) and divisional pilots inside Fortune 1000 are our sweet spot. Below $50M, the GCC / dedicated-team model works better. Above $2B, we typically engage via a system integrator partner. Talk to us - we will tell you honestly if it is not a fit.

How do US engagements typically start?

A 30-minute discovery call, then a 1–2 week "fit assessment" where we walk your plant (virtually or on-site) and come back with two or three concrete ways we can help and rough effort. From there it is usually a 6–12 week paid pilot before any large rollout commitment. No multi-year MSA needed to start.

Ajinkya Technologies

Smart. Scalable. Secure.

Smart manufacturing & industrial AI partner for the world’s leading factories

+91 73494 16661 hello@ajinkyatechnologies.in#429-B/1, Congress Road, Tilakwadi, Belagavi, Karnataka, 590006, India

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  • MES Implementation
  • Agentic AI & Industry 4.0
  • Manufacturing Automation
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Products

  • ATAMS
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  • DailyGate
  • Vision AI
  • Fleet Safety

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